Sonic Industries Induction Cap Sealing Machine – Reliable, Tamper-Proof Bottle Sealing
Looking for a robust and efficient way to seal your products securely? The Sonic Industries Induction Cap Sealing Machine is your go-to solution for tamper-evident, leak-proof, and contamination-free packaging.
Designed for industrial performance across sectors like pharmaceuticals, cosmetics, FMCG, chemicals, and more—this machine ensures high-speed, non-contact induction sealing with unmatched consistency.
What is an Induction Cap Sealing Machine?
An induction cap sealing machine uses electromagnetic induction to bond a foil seal to the bottle’s opening, under the cap. After the cap is tightened onto the bottle (with an induction liner inside), the machine creates a high-frequency magnetic field that heats the foil, melting the adhesive layer and forming a hermetic, tamper-evident seal.
No physical contact. No adhesives. Just clean, secure sealing.
Why Sonic Industries?
Sonic Industries is a trusted manufacturer of industrial-grade packaging equipment. Our induction cap sealing machines are engineered for efficiency, ease of use, and long-term performance—ensuring that every bottle leaves your line sealed to perfection.
Key Features:
-
Non-Contact Sealing – Preserves bottle shape and hygiene
-
Compatible with All Bottle Types – Plastic (PET, HDPE, PP), glass, and custom containers
-
Adjustable Head Height – For various bottle sizes and neck heights
-
Stainless Steel Build – GMP-compliant and built for 24x7 operation
-
Cooling Options – Air-cooled & water-cooled models available
-
Digital Touchscreen (HMI) – For easy control and quick recipe setup
Ideal for Use With:
-
HDPE, PET, and PP Bottles
-
Glass Bottles with Plastic Caps
-
Round, Square, Oval Containers
-
20mm to 120mm Cap Sizes
-
Induction Wad-Inserted Caps
Technical Specifications
Specification | Details |
---|---|
Cap Diameter Range | 20mm – 120mm |
Machine Type | Handheld / Semi-Automatic / Fully Automatic |
Sealing Speed | 5 – 300+ bottles per minute |
Cooling System | Air-cooled / Water-cooled |
Control Interface | Digital Timer / Touchscreen HMI |
Power Supply | 230V – 440V / 50Hz |
Material | SS304 / SS316 (hygienic & rustproof) |
Industries We Serve
-
Pharmaceuticals: Syrups, tablets, vitamins, nutraceuticals
-
Food & Beverages: Juices, sauces, honey, pickles
-
Cosmetics: Creams, oils, lotions, shampoos
-
Chemicals: Cleaners, solvents, industrial fluids
-
Ayurveda & Herbal: Balms, oils, powders, supplements
Available Models
Model | Use Case | Speed |
---|---|---|
Handheld Induction Sealer | Ideal for small batches, R&D labs | 5–12 bottles/min |
Semi-Automatic | Mid-level production scale | 25–60 bottles/min |
Automatic Inline Sealer | Large-scale, continuous production | Up to 300 bottles/min |
Optional Features
-
Cap Detection Sensor
-
Foil Absence Detection & Alarm
-
Reject Mechanism for Unsealed Bottles
-
Vision Inspection Systems
-
Integration with Bottle Fillers & Cappers
Client Testimonials
“We’ve been using Sonic’s cap sealing machine in our bottling line for over 2 years—flawless performance, and excellent support.”
— Ravi Sharma, Operations Manager, Biocare Remedies
“The automatic sealing machine helped us scale to 25,000 bottles/day with zero leaks. Highly reliable equipment.”
— Priya Nair, Production Head, Veda Herbal
Why Use Induction Cap Sealing?
-
Increases product shelf life
-
Prevents leaks during transportation
-
Ensures tamper-evidence for customer confidence
-
Reduces wastage and product returns
-
Meets international packaging standards (GMP, FDA)